As a professional factory specializing in the production of soft starters, WCE has been deeply involved in this field for over 15 years, especially excelling in the manufacturing of built-in bypass soft starters. In 2024, WCE launched the 360 series of smart soft starters, which feature outstanding performance and can perfectly replace ABB's PSR series. This series adopts LCD display, which is intuitive and convenient to operate. It is equipped with multiple practical protection functions such as phase loss protection and overload protection, which can effectively ensure the stable operation of the motor. In terms of power matching, the 10HP 15HP 20HP Built in Bypass Soft Starter products can precisely match motors of different powers and are widely used in industries such as machinery, construction and coal mining, providing efficient solutions to various motor starting problems.
Intelligent interaction and convenient operation: The 10HP 15HP 20HP Built in Bypass Soft Starter is equipped with an LCD liquid crystal display screen. The interface design is simple and intuitive, and the operation experience is smooth and convenient. The system is equipped with display functions in both Chinese and English, and supports customization of specific national languages, fully meeting the needs of users in different regions.
Multi-communication and remote intelligent control: It is equipped with the standard Modbus 485 communication function, and also supports customized communication methods such as Siemens Profibus protocol and mobile phone APP, helping users achieve efficient remote debugging and precise control, and breaking the spatial limitations.
Outstanding performance and long-lasting durability: Equipped with a brand-new custom DC contactor, compared with ordinary AC contactors, its performance is improved by 3 times, heat is reduced by 2.6 times, safety is enhanced by 25%, energy-saving efficiency reaches 20%, and the service life exceeds 100,000 times, providing reliable guarantee for the stable operation of the equipment.
Efficient heat dissipation and stable operation: Equipped with a 24V high-speed DC fan and an innovative 360° all-round heat dissipation design, it provides strong wind force, ensuring that the equipment maintains a good heat dissipation state and stable performance throughout operation.
Deep cooperation and quality upgrade: We have reached a deep cooperation with Hubei Taiji, a domestic listed company, and adopted customized modules and thyristors, which are different from the common modules in the market. This significantly enhances the load capacity and lays a solid foundation for the efficient operation of the equipment.
Streamlined design, cost savings: No need to install external bypass contactors, effectively saving installation space, reducing cable costs, simplifying the installation process, and making installation more convenient and faster.
Humanized design, worry-free installation: It adopts a press-type control terminal socket, which is simple and convenient to install and operate. Just press the terminal to complete the wiring, and then release it to fix the wire, which greatly improves the installation efficiency.
Simulation testing, reliable verification: It is equipped with operation simulation function. Even when the main circuit of the soft starter is not connected to the power supply voltage, it can simulate the starting, running and stopping process of the motor, quickly confirming whether the working state of the soft starter's own components is normal.
Product Parameter (Specification)
Product Feature
1. Communication function
Comes with MODBUS RTU communication, Profibus and Profinet communication can be added by adding expansion cards.
2, can be external keyboard +4 lines LCD screen
The keyboard can be quickly inserted and removed to meet the needs of remote operation.
3, more comprehensive motor protection function
Overvoltage protection, undervoltage protection, overcurrent protection, overload protection, underload protection, phase loss protection, bypass fault, thyristor fault, three-phase current unbalance, overheat protection, etc.
4, wide power supply voltage range
Meet the main power supply input voltage of 220-380V general purpose.
5. Pluggable terminals
One set of communication terminals, Four groups of digital input terminals,One set of analog output,Two sets of programmable relays
◆Three-phase power supply: AC220V, AC380V±10%
◆Rated current: 1.2A-230A,
◆Applicable motor: general squirrel cage type AC asynchronous motor
◆Starting mode: voltage ramp, current ramp, torque
◆Starting frequency: It is recommended to start no more than 10 times per hour
◆Protection level: IP20
◆Cooling mode: air cooling
◆Installation mode: wall hanging
◆Environmental conditions: the altitude exceeds 2000 meters, the capacity should be reduced accordingly, and the ambient temperature is between -10 and +40°C
The corresponding humidity does not exceed 95%(20℃±5℃), no flammable, explosive, corrosive gas, no conductive dust, indoor installation, good ventilation, vibration less than 0.5G
Product Application
The product can be used in occasions such as fans, water pumps, farmland irrigation, and horizontal conveyor belt transportation.
FANS
The soft starter not only greatly reduces the friction and inertia of the fan due to the large inertia of the blade and rotor, but also avoids the damage of the fan bearing, belt, blade and other parts due to excessive instantaneous torque. WCE's SCKR1-360 series soft starters, with their high compatibility and energy-saving algorithms, can cover diverse needs from small fans to large industrial fans, helping companies achieve green and efficient production. The application of the soft starter on the fan effectively solves the problems of high starting current and mechanical shock, especially for the scenario that does not require speed regulation but needs gentle start and stop. Reasonable selection and parameter Settings are key, which can significantly improve system reliability and economy.
Field irrigation
Compared with frequency converters, soft starters cost less and are suitable for irrigation scenarios without speed regulation. In the field irrigation system, the soft starter mainly acts on the three-phase asynchronous motor that drives the water pump, and adopts the voltage slope start or current limited start mode, so that the motor speed is gradually increased from zero to the rated speed, avoiding the instantaneous high current generated by the traditional direct start. When shut down, optional soft stop function, by linear reduction of voltage to gently reduce the pump speed, inhibit the water hammer effect. The soft starter effectively solves the problems of high current impact, mechanical stress concentration and water hammer effect of the pump motor through flexible start-stop control and multiple protection mechanisms in the field irrigation system, and significantly improves the reliability and economy of the system.
With a smaller size and volume, it can directly replace star-delta contactors, saving materials and space.
The thyristor with an internal bypass soft starter only works during startup and switches to the contactor during operation, so it generates less heat. However, we still installed a fan to cool the contactor. Install a fan to cool it down. All18.5KW and above360 series soft starters are equipped with 24V high-speed DC fans, providing 360° all-round heat dissipation and stronger wind force. It not only reduces unexpected shutdowns caused by overheating, but also significantly extends the service life of the soft starter.
We have deep cooperation with Hubei Taiji, a domestic listed company, and use customized modules and thyristors, different from the generic modules supplied on the market, to improve the load capacity. Our DC contactors are also specially customized, all featuring silver contacts. The contact surface of the contacts is larger and can achieve nearly 100,000 engagement times, significantly increasing the service life.
The main purpose of the soft starter circuit board brush paint (usually three anti-paint, insulating paint or moisture-proof coating) is to protect the stability and life of the circuit board in a complex working environment, in order to ensure the service life of the circuit board is longer, we all use high-quality patches and plug-ins, the probability of failure is very low, and all use the machine spray three anti-paint, moisture-proof, dustproof, anti-short circuit. Increased durability and safety.
Multiple protection functions: undervoltage protection, overvoltage protection, overcurrent protection, overload protection, phase loss protection, three-phase imbalance protection, etc.
High-definition LCD four-line display, easy to operate. It comes with multiple national language displays and can be customized when necessary.
SOFT STARTER wiring diagram.
Hot Tags: 10HP 15HP 20HP Built in Bypass Soft Starter
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